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Integrates vacuum feeding, buckle folding, pressing, knife folding, labeling, hot melt gluing and vertical stacking units. delivers precision fold registration for PILs, medication guides and pharmaceutical inserts, ideal for pharmaceutical manufacturers and printing packaging organizations.
The Pharmaceutical Packaging Folding Production Line, fully integrated inline folding system purpose-engineered for secondary pharmaceutical packaging operations. It is designed for seamless integration with cartoning lines, delivering a complete end-to-end solution for pharmaceutical manufacturers, contract packaging organizations (CPOs) and cartoning line integrators requiring regulatory-compliant leaflet and insert production.
The line integrates a vacuum suction feeding unit, multi-buckle folding station, sheet pressing unit, parallel knife folding unit, labeling station, hot melt gluing system and vertical stacker into a single synchronized workflow. Integrated double sheet detection and waste rejection systems uphold strict pharmaceutical quality control standards, minimizing production waste and ensuring only qualified folded products proceed to downstream cartoning operations.
It supports a comprehensive range of standard fold patterns including half fold, tri fold, accordion fold, double parallel fold, cross fold, gate fold and letter fold, catering to diverse format requirements for patient information leaflets (PILs), medication guides (MedGuides), patient package inserts (PPIs), carton box inserts and pharmaceutical outserts.
Engineered to current Good Manufacturing Practice (cGMP) standards and CE certified, the production line delivers consistent fold registration accuracy and sharp, uniform creases at production speeds of up to 180m/min. Its modular design enables flexible configuration and quick format changeovers, making it suitable for both high-volume dedicated production and multi-SKU contract packaging environments.
Built with a robust industrial frame and pharmaceutical-grade components, the line requires minimal routine maintenance and ensures reliable long-term operation in 24/7 production environments. It is fully optimized for secondary pharmaceutical packaging workflows across the pharmaceutical, biotechnology and medical device sectors.
Reference specifications for Folding Production Line. Confirm the final dimensions, speed and included equipment for your ordered configuration.
| Model | T600 Pharma Packaging Series |
|---|---|
| Certification | CE Certificate |
| Min. sheet size (standard) | 60 × 100 mm |
| Min. sheet size (with waste rejection) | 100 × 120 mm |
| Max. sheet size | 600 × 1000 mm |
| Max. paper pile height | 750 mm |
| Paper weight range | 35–200 gsm |
| Min. fold width | 20 mm |
| Folding roller diameter | 32 mm |
| Max. speed | 180 m/min |
| Voltage | 380 V |
| Overall dimensions (L×W×H) | 4650 × 1200 × 1500 mm |
| Overall dimensions (L*W*H) | 3200 × 2600 × 1500 mm |
Core components & optional in-line pharma packaging modules for complete leaflet folding production lines. Configurations vary by model; custom integration available.
Component availability and inclusion depend on the confirmed machine configuration.
Product footage supplied with this model. Press play to view the video.
T520 Pharma Leaflet T520 pharmaceutical leaflet folding configuration for medicine instruction sheets and package inserts, with standard and waste-rejection feeding limits and optional inline packaging modules.
T520/10+4 buckle Pharmaceutical inline buckle folding system with 10 buckles in the first station and 4 in the second, 180m/min high-speed operation, precision fold registration, and 35–200gsm stock compatibility, ideal for patient package inserts, carton inserts and pharmaceutical outserts.
T520/8+6 buckle Pharma industrial buckle folding system with integrated waste rejection, 180m/min high-speed operation, 20mm minimum fold width. for medical instructions, pharma inserts, patient leaflets and carton inserts, ideal for pharmaceutical packaging facilities and medical printing houses.
Folded to carton-insert size from 40–120 gsm pharma paper; the highest-volume pharmaceutical folding job.
Patient information leaflets must fit the carton while retaining readable multi-panel copy. Miniature sheet handling, repeatable fold position and counted delivery are the main production checks.
The T490 and T520 cover leaflet folding. Confirm the pattern on the actual stock, then specify any required knife, pressing, sealing and delivery modules against the finished sample and packaging process.
Deep-folded leaflets of 8, 12 or 16 panels that behave like a booklet and must lie flat for packing.
An outsert folds a larger information sheet into a compact, multi-panel piece for a carton. The finished stack must lie flat and feed consistently into packing equipment.
The folding platform and plate arrangement depend on the panel count and sheet. Review any knife operation and SD-XP300 pressing against the finished sample; sealing and delivery are specified with the required line configuration.
Leaflets and promotional inserts folded to carton size, packed by automatic equipment.
Carton inserts and promotional leaflets are folded to a finished size that downstream equipment can pick up consistently. Square edges and flat stacks may be needed for automatic packing.
Select the folding platform around the carton insert and printed stock. Review any knife or pressing step separately and confirm module envelopes and interfaces for the ordered line.
Send your existing equipment, material, finished dimensions and production requirements. Our team can review the module specification and line integration.
Fold-Test Sample List
Max 5 machines per fold-test request
